Optimization of the cutting plan for extraordinary performance
Our family of SuperTestaRossa machines for an optimized cutting table achieves exceptional cutting speeds: up to 300 m per minute, for a daily productivity threshold of 65,000 to 90,000 m. The ideal solution for cutting large quantities of fabric, aiming at an optimized management of the inspection and cutting phase in order to obtain a greater number of first choice cuts, contain the amount of production waste and reduce the number of machines involved in the process of roll packaging.
Our optimized cutting plans are a revolution in the world of textile inspection. Automation plays a fundamental role in achieving increasingly competitive results. Optimizing production means for us giving value to every meter of fabric, but also to every person involved and to every second dedicated to the preparation and packaging of the rolls.
Increase in first choice cuts with an average statistical value of 2%
Consequent reduction of fabric waste and second choice cuts
High production speed
Reduction of the number of machines and operators involved in the process
Consequent reduction of the required energy consumption
Reduction of the necessary dimensions
Greater uniformity in inspection criteria
Less chance of human errors
In this first phase, in which no cut is made, an accurate inspection is performed to obtain a detailed mapping of the defects and characteristics of the entire fabric lot. It can take place in traditional mode with an operator or through artificial inspection with cameras.
Taking into account the mapping of the defects of the fabric batch, the optimization criteria inherent to the customer's production and the functionality of the cutting machines, the points in which to cut the fabric are precisely identified in order to achieve the greatest number of cuts than before. quality and the fewest cuts to discard.
Execution of the cut
The cutting plan resulting from the optimization process is performed according to the automatisms made available by the cutting machine, while the operator only has to refill the consumables. The SuperTestaRossa model performs the required production cycles in a fully automated way:
Unwinding the fabric
Automatic feeding of cardboard tubes
Restart of the new roll
Rejection of defects / seams / samples
Picking up the fabric after cutting
Packaging of rolls with plastic film
Final labeling of the rolls
Segregation of rolls in final destinations